Terex BT-510 Operators manual

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OPERATOR’S MANUAL
BT 510
W450656B 9/08
Contents
Introduction ......................................................................................................................................................................................... 1
System Components............................................................................................................................................................... 1
Display Console .................................................................................................................................................................. 1
Computer Unit.................................................................................................................................................................... 1
WAD/ISS.............................................................................................................................................................................. 1
Pressure Transducers ................................................................................................................................................... 1
Sensors.................................................................................................................................................................................. 2
Anti Two Block (ATB) ....................................................................................................................................................... 2
Function Kick-Out............................................................................................................................................................... 2
Operator Settable Alarms ............................................................................................................................................ 2
Operator Console ............................................................................................................................................................................. 3
Crane Configuration ............................................................................................................................................................... 3
Display Console.......................................................................................................................................................................... 4
Operation.............................................................................................................................................................................................. 6
Power Up Self-Test................................................................................................................................................................... 6
Adjusting Brightness & Contrast ..................................................................................................................................... 6
Outriggers .................................................................................................................................................................................... 7
Stowing the Jib........................................................................................................................................................................... 7
Basket Operation ...................................................................................................................................................................... 7
Setting the Parts of Line ...................................................................................................................................................... 8
Cancel Alarm Key ..................................................................................................................................................................... 8
Reset Function Kick-Out ....................................................................................................................................................... 8
Operator Settable Alarms ................................................................................................................................................... 8
Accessing the Operator Alarms ................................................................................................................................ 8
Setting Minimum Boom Angle Alarm...................................................................................................................... 9
Setting Maximum Boom Angle Alarm ................................................................................................................... 9
Setting Maximum Boom Length Alarm ................................................................................................................. 9
Setting Maximum Tip Height Alarm......................................................................................................................... 9
Accessing Swing and Work Area Alarms .......................................................................................................... 10
Setting the Left and Right Swing Alarms............................................................................................................ 11
Swing Alarm Condition ................................................................................................................................................ 11
Working Area Alarm Condition ............................................................................................................................... 13
Zeroing the Swing Sensor.......................................................................................................................................... 13
Calibration......................................................................................................................................................................................... 14
BT 510 Contents
i
W450656B 09/08
Required Tools ........................................................................................................................................................................ 14
Crane Configuration ............................................................................................................................................................. 14
Entering Calibration Mode................................................................................................................................................. 15
Number Entry .......................................................................................................................................................................... 15
Viewing Error Codes............................................................................................................................................................. 16
Checking Sensor Drive Voltage....................................................................................................................................... 17
Extension Sensor Setup...................................................................................................................................................... 17
Extension Sensor Physical Zero.............................................................................................................................. 17
Extension Sensor Zero Calibration ........................................................................................................................ 18
Checking The Angle Sensor Voltage............................................................................................................................. 18
Angle Sensor Setup.............................................................................................................................................................. 19
Angle Sensor Physical Zero ...................................................................................................................................... 19
Angle Sensor Zero Calibration ................................................................................................................................ 19
Spanning the Extension and Angle Sensors ............................................................................................................ 20
Entering the Span .......................................................................................................................................................... 20
Swing Sensor........................................................................................................................................................................... 21
Zeroing the Sensor ....................................................................................................................................................... 22
Direction of Swing.......................................................................................................................................................... 22
System Diagram ............................................................................................................................................................................ 23
Problem Finder............................................................................................................................................................................... 25
System Self-Test..................................................................................................................................................................... 25
Error Codes .............................................................................................................................................................................. 26
Group “A” Fault Codes ................................................................................................................................................. 27
Group “B” Fault Codes ................................................................................................................................................. 28
Group “C” Fault Codes ................................................................................................................................................. 30
Group “D” Fault Codes ................................................................................................................................................. 31
“No Fault Code” Problems ................................................................................................................................................. 31
Anti-Two-Block (ATB) Alarm ...................................................................................................................................... 31
Displayed Load Or Radius Errors ........................................................................................................................... 32
Computer Unit ................................................................................................................................................................................ 34
Computer Unit Overview .................................................................................................................................................... 34
Computer Unit Layout ......................................................................................................................................................... 35
Internal Status Indicators .................................................................................................................................................. 37
The COMM Indicator (A450625 Computer only).................................................................................................. 39
Computer Unit Replaceable Parts................................................................................................................................. 40
BT 510 Contents
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W450656B 09/08
System Chip (IC16) ....................................................................................................................................................... 40
Communications Chips (A450625 Computer only) ..................................................................................... 41
Function Kickout Fuse (A450625 Computer only)........................................................................................ 42
Circuit Breaker Protection (A450656 Computer only)...................................................................................... 42
Replacing the Circuit Breaker.................................................................................................................................. 42
Computer Wiring Harnesses – A450625 Computer ........................................................................................ 43
Computer Wiring Harnesses – A450656 Computer ........................................................................................ 43
ATB Connector................................................................................................................................................................ 43
Console Connector........................................................................................................................................................ 43
CAB Connector ............................................................................................................................................................... 43
Display Unit Connector................................................................................................................................................ 43
Reeling Drum Connector............................................................................................................................................ 43
Pressure Sensors ................................................................................................................................................................. 44
Checking Pressure Sensors .................................................................................................................................... 44
Replacing The Computer Unit.......................................................................................................................................... 45
Computer Removal ....................................................................................................................................................... 45
Computer Installation................................................................................................................................................... 45
Power Up And Calibration.......................................................................................................................................... 45
Checks................................................................................................................................................................................. 45
Display Console ............................................................................................................................................................................. 46
Display Console Overview................................................................................................................................................... 46
Display Console Problems ................................................................................................................................................. 46
Checking The Display Console ......................................................................................................................................... 47
Reading The (Liquid Crystal) Displays................................................................................................................... 47
Buttons That Don’t Respond .................................................................................................................................... 47
Connectors ....................................................................................................................................................................... 47
Moisture............................................................................................................................................................................. 47
Replacing The Display Console........................................................................................................................................ 48
Extension Reel ................................................................................................................................................................................ 50
Extension Reel Overview ..................................................................................................................................................... 50
Checking The Reel-Off Cable Layering.......................................................................................................................... 51
Checking The Extension Sensor Drive Voltage ........................................................................................................ 52
Checking The Extension Sensor Voltage..................................................................................................................... 52
Extension Sensor Setup...................................................................................................................................................... 53
Extension Sensor Physical Zero.............................................................................................................................. 53
BT 510 Contents
iii
W450656B 09/08
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